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Do I Not Know How To Drive A Manual?

milehighmilehigh Registered User regular
So I took my '05 Subaru Legacy GT to get an oil change. They said everything looked fine. I got home later, invoice says "Clutch will need replacement soon." That can't be! I just had it replaced in 2010, less than 20k miles ago! I call the dealership, he said given the light inspection they did they could've drawn that conclusion from the catch point and the travel of the pedal and they could've been wrong. This made sense, because since I had it replaced the pedal had always had a relatively high catch on it. Easy enough, no problems.

Until today, when I was remembering how the first clutch started to give out (5th gear, accelerating between 65-75). I rarely have reason to hit those speeds anymore with about 90% city driving. Anyways I get on the highway, get it into 5th, and sure enough, between 70 and 75 the tach blips up to 6k, drops, catches again and continues accelerating. Got up to 90 with no further issues before slowing down.

So, the h/a part.

1. I know the writing is on the wall, I scheduled to have the clutch replaced at an indie Subie specific shop that was recommended to me by several people next Friday the 15th. They quoted $600 less than the dealer and this was the earliest I could do it. I'm going to need to squeeze another 300-400 miles out of this one before that appointment. What tips would one give if I'm trying to baby a clutch? I don't ride the clutch. My foot is always on the dead pedal when I'm not engaging it. Obviously I should use the lowest RPM's possible to get the car moving and avoid any kind of slipping while shifting (is there a "best practices" way to avoid this?). The only thing I can think of that maybe I have done is not depressed the pedal fully when shifting (maybe 90% of the way?), I don't know if that can cause wear though, as it's never caused the gears to grind.

2. Isn't this and incredibly short life span for a clutch? I've had my spirited driving moments, but I'd say 95-97% of the time I'm in commuting mode and don't accelerate hard. I've never launched the car (since I got the clutch replaced the first time that is). Not to mention I learned when I was 21 on a 2002 Honda Civic Si, which I abused in every way possible for over 4 years and 50k miles (car had 110k when I sold it) and that still had the stock clutch going strong. Obviously cars are different, but the earliest I've heard clutches going were sport clutches lasting 25k when driven super hard during track days.

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    DjeetDjeet Registered User regular
    Clutch wear is so much dependent upon specific driving conditions and driver behavior that objective mileage guidelines are useless, especially for cars that are fun to drive. If for example your clutch started slipping and you mashed the gas down until it righted itself you would be burning a shitload off the clutch eventhough you might not consider that terribly bad driving (w/r/to wear).

    Back in 2K10, did they replace the flywheel or resurface? Those models had a dual mass flywheel which Subaru dealers would replace and not resurface, and only some places would resurface.

    To baby it make sure shift changes are well rev-matched and then do not power through after the shift, in fact letting off the gas and slowly letting it on afterwards should mean minimal wear on contact points, but this is not a terribly intuitive way to drive.

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    Mmmm... Cocks...Mmmm... Cocks... Registered User regular
    Just to toss something out there, I'd imagine most wear would be starting out in first gear right? And don't they say you should be even more careful in an AWD car?

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    Donovan PuppyfuckerDonovan Puppyfucker A dagger in the dark is worth a thousand swords in the morningRegistered User regular
    It sounds like the replacement clutch that was fitted had very low quality/faulty friction linings. The reason many aftermarket clutches are cheaper is because they use crappy parts made cheaply in China, and slap their own sticker on it.

    OEM (Subaru) clutch kits are going to be super expensive, so it's probably in your best bet to try and find a quality aftermarket unit this time around. I have personal experience with an Xtreme (shitty name, I know) performance clutch in my old car. It took all sorts of meat-headed abuse from me and still worked like new after a few years, up until I blew the motor.

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    Great ScottGreat Scott King of Wishful Thinking Paragon City, RIRegistered User regular
    edited February 2013
    Something I used to do is ride the clutch. Especially in stop-and-go traffic, I'd leave my foot (lightly) on the pedal. Which meant that the clutch was ever-so-slightly engaged and would wear out in about 30K miles.

    As soon as I learned that was a thing I've had no trouble. I typically get ~110K out of my clutches. Of course, Subaru's (and all wheel drive systems in general) are known to burn out clutches faster than normal. I've personally encountered people wearing an Audi S4 clutch down in ~5K miles from the "neat trick" of revving up and just popping it out, since all wheel drive keeps the car from slipping.

    Great Scott on
    I'm unique. Just like everyone else.
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    GnomeTankGnomeTank What the what? Portland, OregonRegistered User regular
    Most cars these days have "100,000 mile clutches", but that's just a guestimate based on nearly perfect use. I know when I sold my Civic Si at 70k miles, the inspector said my clutch looked brand new, but I've also been driving a stick for years, and blew enough clutches early on to learn what not to do.

    Most people have several bad clutch habits that greatly shorten it's life span:

    * Riding the clutch. Sort of like Great Scott described. Remember that many clutches are very sensitive, and just resting your foot on the pedal can cause it to partially engage. Most cars have a foot pad or rest near the clutch, use it.
    * Using the clutch as a lazy way to keep the car in gear. If your RPM's are that low, put the car in neutral and come off the clutch.
    * (This one is more for the young and brash) Using the clutch as some kind of "launch assist" or rev tool. Not only is that bad for the clutch, it makes you look silly at red lights.

    The one thing many people DON'T do that would help is learning proper shifting technique. It's relatively easy to learn to drive a stick these days, but it takes some practice and forethought to properly shift. I recommend watching a youtube video showing proper rev matching, then going out to an empty parking lot and trying it with different gears. In theory, with proper rev matching, you don't even need to use the clutch at all, though this is something I don't do.

    If you want to get real fancy you can learn to double clutch and heel-toe, but those are more for performance driving, and just "fun to know".

    Sagroth wrote: »
    Oh c'mon FyreWulff, no one's gonna pay to visit Uranus.
    Steam: Brainling, XBL / PSN: GnomeTank, NintendoID: Brainling, FF14: Zillius Rosh SFV: Brainling
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    Donovan PuppyfuckerDonovan Puppyfucker A dagger in the dark is worth a thousand swords in the morningRegistered User regular
    Any mass-produced car built since the Vietnam war (I would say the Second World War, but I know of a few British-built small cars that only had synchro on one or a couple of the forward gears) is going to have synchromesh gear engagement, so there's no need to double de-clutch. Heel-toe shifting is useful on a racetrack, but a complete waste of time on the road, except for showing off to your mates. It can actually increase wear on the synchro rings, so it's probably best left to the circuit.

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    milehighmilehigh Registered User regular
    Good stuff. I just did a rough estimate of my trips over the next 10 days, and including getting the vehicle to the shop, I'll need to drive between 100-125 miles (also translates to me not going anywhere this weekend :D). Unfortunately most of those miles (minus the 25 mile trip to the shop) are going to be urban sprawl, stop and go. I'm still not seeing any signs of slippage with normal use (if I ease onto the gas in 5th it still does fine, I just can't punch it). Guess we'll see how things go, but thanks for all the tips. I think I'm doing the best I can, the biggest thing I'm trying is just paying more attention to my tach to try and get the revs right.

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    tarnoktarnok Registered User regular
    The most common way to shorten a clutch's life span is just what Great Scott is talking about. Ideally you want to minimize clutch travel time. Clutch wear occurs primarily when the clutch is between states, that is to say, not fully engaged or disengaged. It's unavoidable to spend a little time in this state when starting from a dead stop but when switching gears you should get to the correct rpm, push the clutch in, swap gears, and let the clutch out without lollygagging. Pedal all the way up is fine; pedal all the way down is fine; anywhere in between and you're grinding down the clutch.

    Wii Code:
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    Jebus314Jebus314 Registered User regular
    GnomeTank wrote: »
    Most cars these days have "100,000 mile clutches", but that's just a guestimate based on nearly perfect use. I know when I sold my Civic Si at 70k miles, the inspector said my clutch looked brand new, but I've also been driving a stick for years, and blew enough clutches early on to learn what not to do.

    Most people have several bad clutch habits that greatly shorten it's life span:

    * Riding the clutch. Sort of like Great Scott described. Remember that many clutches are very sensitive, and just resting your foot on the pedal can cause it to partially engage. Most cars have a foot pad or rest near the clutch, use it.
    * Using the clutch as a lazy way to keep the car in gear. If your RPM's are that low, put the car in neutral and come off the clutch.
    * (This one is more for the young and brash) Using the clutch as some kind of "launch assist" or rev tool. Not only is that bad for the clutch, it makes you look silly at red lights.

    The one thing many people DON'T do that would help is learning proper shifting technique. It's relatively easy to learn to drive a stick these days, but it takes some practice and forethought to properly shift. I recommend watching a youtube video showing proper rev matching, then going out to an empty parking lot and trying it with different gears. In theory, with proper rev matching, you don't even need to use the clutch at all, though this is something I don't do.

    If you want to get real fancy you can learn to double clutch and heel-toe, but those are more for performance driving, and just "fun to know".

    Double-clutching isn't really a thing anymore. The only purpose it would serve would be to reduce wear on your syncros, but most syncros are pretty long lasting anyway. You could maybe argue that it's a smoother shift, but on modern transmissions I doubt it would be noticeable.

    Also, what's up with the bolder part? Seems perfectly fine to me. There could be a problem if you engage an idling engine with a fast coasting car. I.e. when you downshift it helps to rev up the engine before you release the clutch to try and match engine speed and transmission speed. But just letting the car idle with the clutch in while you coast seems perfectly legit.

    "The world is a mess, and I just need to rule it" - Dr Horrible
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    GnomeTankGnomeTank What the what? Portland, OregonRegistered User regular
    You're engaging the clutch when you do that. There's just no need. Even if the clutch is not really clutching the engine, the plate is still engaged, you're still putting wear on it. Just sitting there with your clutch pressed in is pointless, and a bad habit.

    Sagroth wrote: »
    Oh c'mon FyreWulff, no one's gonna pay to visit Uranus.
    Steam: Brainling, XBL / PSN: GnomeTank, NintendoID: Brainling, FF14: Zillius Rosh SFV: Brainling
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    Knight_Knight_ Dead Dead Dead Registered User regular
    GnomeTank wrote: »
    You're engaging the clutch when you do that. There's just no need. Even if the clutch is not really clutching the engine, the plate is still engaged, you're still putting wear on it. Just sitting there with your clutch pressed in is pointless, and a bad habit.

    Won't this wear the throw out bearing and not the actual clutch plate? A bad habit, but not very as long as you're not doing it a ton afaik.

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    DhalphirDhalphir don't you open that trapdoor you're a fool if you dareRegistered User regular
    If you drive a manual anything like my mother, you probably downshift without rev matching, and that is one of the worst things you can do to a clutch.

    Not saying you do that, but I see some of my friends doing the same thing.

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    DjeetDjeet Registered User regular
    edited February 2013
    Knight_ wrote: »
    GnomeTank wrote: »
    You're engaging the clutch when you do that. There's just no need. Even if the clutch is not really clutching the engine, the plate is still engaged, you're still putting wear on it. Just sitting there with your clutch pressed in is pointless, and a bad habit.

    Won't this wear the throw out bearing and not the actual clutch plate? A bad habit, but not very as long as you're not doing it a ton afaik.

    Wearing out the throw out bearing seems a supreme boundary condition. In my experience you know within hours of installation if you have a bad throw out bearing and friction plates are going to be worn out 99 times to every 1 throw out bearing.

    Djeet on
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    DragosaiDragosai Registered User regular
    I will say 20k seem really odd for "normal use" to have caused the problem, I would think something was wrong with the clutch itself and it wore out fast do to this defect. Last clutch I replaced was at a little over 100k and that was a car that I raced about every other weekend. Sucks to have to replace it so soon, one of those situations were it would have almost been better for the clutch to have failed soon after it was installed so you could try some sort of warranty angle.

    In case the clutch does go totally while you are on the road between now and the 15th, it might be a good idea to brush up on clutch-less shifting. Its not fun but can save you a tow charge.

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    GnomeTankGnomeTank What the what? Portland, OregonRegistered User regular
    Knight_ wrote: »
    GnomeTank wrote: »
    You're engaging the clutch when you do that. There's just no need. Even if the clutch is not really clutching the engine, the plate is still engaged, you're still putting wear on it. Just sitting there with your clutch pressed in is pointless, and a bad habit.

    Won't this wear the throw out bearing and not the actual clutch plate? A bad habit, but not very as long as you're not doing it a ton afaik.

    Yes, well, the point is "doing it a ton". Most people who drive a stick like this, do it A LOT. It's part of their driving habit, to use the clutch at super low RPM to keep the engine from stalling rather than just throwing it in neutral for a second.

    Sagroth wrote: »
    Oh c'mon FyreWulff, no one's gonna pay to visit Uranus.
    Steam: Brainling, XBL / PSN: GnomeTank, NintendoID: Brainling, FF14: Zillius Rosh SFV: Brainling
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    GnomeTankGnomeTank What the what? Portland, OregonRegistered User regular
    Dragosai wrote: »
    I will say 20k seem really odd for "normal use" to have caused the problem, I would think something was wrong with the clutch itself and it wore out fast do to this defect. Last clutch I replaced was at a little over 100k and that was a car that I raced about every other weekend. Sucks to have to replace it so soon, one of those situations were it would have almost been better for the clutch to have failed soon after it was installed so you could try some sort of warranty angle.

    In case the clutch does go totally while you are on the road between now and the 15th, it might be a good idea to brush up on clutch-less shifting. Its not fun but can save you a tow charge.

    When I had my Mustang, I bought it used, and 5k miles in to the ownership, the clutch literally exploded on me while doing a down shift. I had to drive the car home basically in first. Luckily I wasn't far from home.

    (The place I bought it from replaced the clutch for free...when he pulled the housing apart, the clutch plate was literally in pieces...his comment was "Whoever owned this car before you got rid of it for a reason...they couldn't drive it"...which makes sense I guess, why they had sold their 20k mile brand new completely optioned out Mustang GT)

    Sagroth wrote: »
    Oh c'mon FyreWulff, no one's gonna pay to visit Uranus.
    Steam: Brainling, XBL / PSN: GnomeTank, NintendoID: Brainling, FF14: Zillius Rosh SFV: Brainling
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    L Ron HowardL Ron Howard The duck MinnesotaRegistered User regular
    As someone who has an '06 LGT, I can't really comment too much as to why your clutch is wearing down. On the LegacyGT.com forums, there's a ton of info, and I can parrot a bunch of it here, though I don't know if it would do too much good.
    One thing I notice, and this has been with the only other person with whom I've spoken IRL about the car is that you have to ride the clutch a little bit when you take off. It gets worse in traffic, because people with automatics are tremendously fucking slow, and the car does not do well if you can't take off. You either ride the clutch when you start, or you either stall or blow up your tranny. If you compare it to a FWD with a manual, where you can pretty much engage the clutch at idle from a dead stop and it won't be an issue.
    I have like ~30k or so on my clutch. They don't often last to 50k miles. Driving in reverse also adds a ton of wear on the clutch. If you notice there's a nice clutch burning smell when you back up, it's because they don't handle too well in reverse. I don't recall offhand exactly how it works, but even when fully engaged, the clutch burns a bit.
    Also, for $600 less than the dealer to have your clutch replaced is a hell of a good deal. That's not much more than the price for parts. To do the clutch, you need the $700 flywheel. It cannot be resurfaced, as it's a dual-mass light-as-hell flywheel. It get straight up replaced. The clutch itself is around $300. The dealer quoted me as $2k to replace it. The rest of the $1k price from the flywheel and clutch are labor and miscellaneous stuff, like transmission fluid.

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    DjeetDjeet Registered User regular
    I had a LegacyGT ('04? 1st year, when they had a "GT Base" edition) and my experience was exactly like LRon's. I feel better now that my clutch got squirrelly at 48K cause I felt like a noob when it went so fast.

    I did get mine resurfaced (maybe this wasn't a good idea) and a clutch job for under $1K when dealer wanted $2K. However, they did have to redo the work twice (bad throwout bearing caused squeaking) and I sold it about 15K mles after so I don't know if the clutch job would've lasted compared to new flywheel.

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    milehighmilehigh Registered User regular
    Well, the dealer said the dual mass flywheel replacement was going to be $1700. The indie shop I used recommended swapping it out for a WRX flywheel, which can be resurfaced. Total replacement is around $1100. I've spoken with a couple people online who've done this with no issues, and called a few other shops that do the same thing. Honestly after the OEM replacement lasting this long I'm going to give this alternative a shot.

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    GnomeTankGnomeTank What the what? Portland, OregonRegistered User regular
    Yeah, I can't see how the WRX flywheel, meant to withstand much more brute force, would be bad.

    In fact, I have a hard time imagining why they wouldn't have just used the cheaper WRX flywheel in the first place...like what is so special about the Legacy it needs a crazy expensive dual mass flywheel?

    Sagroth wrote: »
    Oh c'mon FyreWulff, no one's gonna pay to visit Uranus.
    Steam: Brainling, XBL / PSN: GnomeTank, NintendoID: Brainling, FF14: Zillius Rosh SFV: Brainling
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    Donovan PuppyfuckerDonovan Puppyfucker A dagger in the dark is worth a thousand swords in the morningRegistered User regular
    Dual mass flywheels are meant to reduce vibrations and smoothen clutch engagement.

    In practice, this is slightly true.

    But they're basically an expensive waste of time.

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