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So I've got an old katana that's really seen better days. Despite this, I really love the weight of it, and wouldn't mind if the blade shone a little brighter. I obviously don't need to retain a killing edge or need to slice tanks in half, but if there's anything I can do to improve the way this thing looks, I'd love to hear it. The blade is spotted with... well, I don't know. It's not foreign material, but I'm not sure how deep the stains go.
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I've heard that for old weapons, things like polishing and cleaning can actually decrease the resale value. Just something to keep in mind.
-Indiana Solo, runner of blades
Pics of the other end if anyone is interested - it's got this neat thumb clasp that prevents it from coming out unintentionally:
-Indiana Solo, runner of blades
As far as cleaning, there are liquids like Pikal which is a metal polish used primarily for swords is one a lot of people seem to lean to. You can also try Metal Glo ( http://kultofathena.com/product.asp?item=UC136&afid=22347&tm=14&im=1 ) which seems to be highly recommended for general purpose polishing and has been said to get rid of some rust as well.
Choji oil you can also try for blade preservation to make sure it doesn't rust further. If that isn't readily available light mineral oil is a good alternative like liquid paraffin.
Since it's in remarkably poor shape I might try steel wool. Even if I don't polish it just getting it down to a consistent surface and maybe fixing some of the worst defects on the edge I'll be happy. I'm considering cleaning up the scabbard and painting it black. I'm not holding onto this for historical or sentimental value, but of all the pointy objects in my house, it might be the only one worth a shit as an actual weapon (that's not true I could probably club someone with my Master Sword replica), and I wouldn't mind it looking like I didn't pull it out of an abandoned toolshed.
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to summarize: you probably won't be able to make it look better than it does now, and you risk making it look way worse in the attempt. It'd be best to leave it alone but if your heart is set on cleaning it up, you need a bench grinder and a wire brush to put on it
hitting hot metal with hammers
Aside from what Manny said above, I'd recommend against cleaning it up too much because if that were mine, it'd take away a good amount of the sword's characters. Give the blade a gentle cleaning (see how a wipe down with petrol and a stiff clothes works), and light oiling to keep it from further corroding, and see where that leaves you.
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You probably haven't even touched the actual blade yet. The patina is basically the same as the seasoning on a cast iron frying pan, and it serves the same purpose. If you manage to strip it off without messing up the steel itself, you'll then have to keep it coated in a thin layer of 3-in-1 or similar or else it'll just rust right back up. The pitting on the blade is also a Thing; even if you take the patina off and keep it from re-rusting, you'll have a very shiny blade except for spots where the rust ate in deeper. Rather than just looking like a cool old sword, it'll be a kinda-shiny sword that someone obviously tried to clean up
if you've got your heart set on cleaning the thing up, please please take it to a professional antique restorer. I've been doing metalworking for years and wouldn't try to do what you're trying to do, for fear of fucking up a cool antique like what you've got
edit: alternately, if it absolutely must be clean and you absolutely must do it yourself, practice first. Find some rusty old pieces of scrap steel and polish them up as shiny as you can. An old sword is not what you should be learning the ropes on
hitting hot metal with hammers